Production and logistics
Local in-house production
The production process of Dutch Cups’ reusable cups and other products takes place using specially developed moulds and modern injection moulding machines. Our production facility in Lelystad allows us to maintain full control over the entire process, from the selection of raw materials to the packaging of the final products. By producing locally, we can respond more quickly to our customers’ needs, with shorter delivery times and a more sustainable production process.
Our facility utilises energy-efficient, fully electric injection moulding machines that consume up to 75% less energy than traditional machines. This not only ensures more efficient production, but also results in a lower environmental impact. Additionally, we use an advanced In-Mould Labeling (IML) system to apply full-colour images and logos directly onto cups during the production process. This technology guarantees a high-quality, durable finish that is fully recyclable.
Product development
Dutch Cups regularly develops new reusable products in collaboration with customers. The development process follows a step-by-step approach. First, the problem is analysed, and ideas are generated. We then present a proposal. Next, we create sketches and product drawings (2D and 3D), after which a prototype is produced. Following any necessary adjustments, production of the mould can begin. We deliver a perfect final product within approximately 12 weeks.
Full Service
Everything in-house
We offer our customers a complete service package for the efficient use of reusable cups and related products. This includes hygienic cleaning of both purchased and used cups, transport, storage and professional inventory management.
By outsourcing the washing work to us, you save time and effort after your event. The cups are guaranteed to be clean and ready for reuse immediately. Purchased cups can be easily stored in our special hard plastic storage crates, ensuring they remain safe and organised.
Additionally, Dutch Cups provides expert advice on the optimal use of our products within logistical processes. This means you have a complete solution at your fingertips!
Rental
Reusable cups can be rented through our subsidiary GreenCups. We take care of the complete logistics and hygienic cleaning at our washing facility. The cups are packaged in durable hard plastic storage crates with lids, ensuring efficient logistics and guaranteed cleanliness.
In addition to transport and cleaning, we also offer advice for the optimal use of our products. Whether for events, festivals or the hospitality industry, the cups are always ready for immediate use. At GreenCups, we take care of all customer concerns, from transport to cleaning, providing a sustainable solution for any type of event.
Visit the GreenCups website to view the full range or contact us for more information or a quote.
Cleaning
The washing facility
Used reusable cups are professionally cleaned at our washing facility in Lelystad. The cleaning is carried out with modern equipment and meets the highest environmental and hygiene standards. After cleaning, the cups are automatically dried, manually inspected, and carefully packaged in hard plastic storage crates.
These crates are also machine cleaned, dried, and sealed after inspection. Once cleaned, the cups can either be delivered back to the customer upon request or stored in the Dutch Cups warehouse for later use.
Outsourcing the washing work saves a significant amount of time and effort after the event and ensures that the cups are immediately ready for reuse. This is ideal for events, nightlife venues, stadiums, amusement parks and catering companies. Simple, clean, and quick!
Recycling
Good for the environment
At the end of their life cycle, worn or rejected reusable cups can be returned free of charge through the Dutch Cups Return System. We provide free storage crates, and once they are full, they are picked up at no cost and replaced with empty crates. The discarded cups are then shredded and converted into regranulate (recycled raw material), which is used to create new high-quality plastic products, such as trays, crates, and light boxes.
Interested in the Return System? Feel free to contact us!
